Pvc Pipe Chairs How To Make – First of all, this is my first tutorial. This is not my original idea, but I never came across a tutorial on how to do this, so I decided to make one to share with everyone. the original tutorial I found was in one of the first links on google after searching for “pvc baby seat” they also have instructions on how to make the actual part of the scarf that the kids sit in, but I won't include that part just a picture (plus the wife will be sewing them , not me) ok, here we go
Ok, I don't know the price of the pn pvc pipes because I salvaged them. TS and elbows I struggle with because of the lower prices, you can get a pack of 10 cheaper than 10 individually, they're about $2-3 a pack. Ok so all you need is pipes, Ts, elbows and if you want some PVC cement but I didn't use that.
Pvc Pipe Chairs How To Make
Ok, your cuts may not be perfect, I used a hacksaw so mine definitely wasn't, there won't be visible cuts on all ends, there will be indentations, if you want to make more chairs you will need more pipe, one 10-ft. the tube is enough for one chair, you will have about 1 1/2 inches of tube left when you cut it all out.
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Starting with your 7 10 inch pieces, do 3 with elbows on both sides, 2 with Ts on both sides, and 2 with an elbow on one side and a T on the other.
Now that you have your fittings take your 4 5″ pieces and your 2 6″ pieces should be 2 pieces with a 5″ pipe on each side and one with a 6″ pipe on each side, I call these U shaped pieces
Now what you want to do is take the 2 ends of the double T pipe and attach one T to one end of the 5″ pipe you assembled earlier, then take the other 5″ pipe and attach it to the other T, do the same for the opposite side. And that makes you the foundation
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After attaching the 4″ pipes, take the 2 elbows and the T on the side and attach them to the 4″ pipe as shown, making the armrest part of the chair.
Now you only have one 6″ “U” piece left, attach it to the last 2 exposed T-fittings and you have your back. That's it, you can get plastic paint and paint it any color you want
Here are pictures of the strap part that comes with the original instructions so you can make your own, it looks pretty easy.
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How Respray Turned into Full Restoration 1959 Austin Healey Sprite by Liebregts in Cars There are many rocking chairs on the market, but these chairs are usually made of wood or steel. I've always wanted a rocking chair, but bending steel and wood is difficult enough for a DIY project. The only material I could think of that would bend and be strong enough is PVC.
In this tutorial I will show you how I made a rocking chair out of PVC pipes.
There are two common types of PVC pipes 40 and 80. The main difference is in their construction. Although the outside diameter of the 80 and 40 tubes is the same, the 80 tube has thicker walls. Because different wall thicknesses are useful in different situations, ASTM (American Society for Testing Materials) developed the 40 and 80 system to classify the two common types.
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I used the 40 chair pattern in this one because it's cheaper. Although an 80 layout would be ideal and recommended for this chair.
I am new to woodworking so I have no idea how to design a rocking chair. After researching various websites and looking at designs available online and understanding how a rocking chair works, I started designing my own chair using fusion 360. I had to use a free online template to design this chair. Since both the 40 and 80 have the same OD, it was easy to design a chair with a common OD for the tubes.
I did my best to avoid knees or any sockets to keep the curve as natural and continuous as possible.
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After designing the chair in Autodesk Fusion 360, I measured the length needed for the various parts of the chair to match the pipe diameters. They are as follows.
Let's start with something simple. This step will help you understand how PVC pipe behaves when heated and will help you learn how to shape heated PVC pipe. Make sure you are wearing a safety glove.
Cut pieces of 3/4″ pipe 21.5″ long. Heat the end of the pipe with a heat gun. When the end reaches the correct temperature, you will notice that the tube will deform and bend. Be sure to twist and move the tube back and forth on the heat gun to prevent burning the plastic.
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When the PVC pipe has softened, you are ready to give it the desired shape. For these particular parts we need the tube ends to be flat, so I used quick release clamps to flatten the soft heated tube by squeezing it between the jaws of the clamps.
Allow the tube to cool between the sponges or you can dip the end in cold water to seal the process.
When flattening the other end of the pipe, make sure the straight end is parallel and not twisted towards the end you just flattened.
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Although it is a simple process, the heat gun only heats a small part of the pipe. So for the later parts, I used sand the entire length of the tube inside.
Make sure the surface of the plywood is perfectly flat before you start, mine wasn't so I had to use weights to keep it on the ground. Print the attached templates. If you're printing this on A4 paper like I did, you'll need to align and glue the papers. Make sure the print size is correct. Attach the printed paper to the plywood using tape or glue.
Drive 1.5-inch nails into the plywood along the curve of the template, spaced reasonably apart, to create a template for the heated pipe. Using the waste pipe, align the nails correctly along the curve.
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You may have noticed in the pictures that I only nailed the template to the inside bend of the template as this is where the main part of the pipe will touch the nailed templates.
Start heating the sand in a large pot on the stove. Make sure you wear protective gloves and heat the sand outside. Mix sand between them to ensure even heat distribution. 260C to 300C is the ideal sand temperature for our project.
I tried to bend the 3/4 inch pipe and it snapped. At first I thought the sand wasn't warm enough, but it wasn't. Larger diameter pipes require some time to warm up.
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Repeat the same process twice with the 3/4 inch pipe as we did for the main seat and back, except that the pipe will be heated a bit before bending.
There are two spiral media of different sizes, so be sure to mark the front of the spiral media as the front marker.
For our next piece we need it to be extra strong so I reinforced the 1″ pipe with 3/4″ pipe. The 3/4″ diameter barrel slides smoothly inside the 1″ diameter barrel. Make sure the tube brand you are using slides smoothly.
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Bend the heated reinforced tube along the curve of the template. Be careful bending this part as it will be the main part of our rocking chair. Make sure the tube is bent according to the pattern. Make two legs by repeating the same assembly process.
Make sure that the part from which two such legs, spiral support, armrest are made are identical to each other. If not, make a small correction by cutting and grinding.
Place the chair legs on the floor and insert the spiral support, remembering that the front of the spiral is in front of the legs, i.e. in front of the chair. Note that the spiral helix is tangent to the footboard curve. see photos.
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Mark the points where the spiral touches the legs. Drill holes in the center of the pipe that match the size of the screw
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