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How To Make Cement Chair

How To Make Cement Chair – Hi, this is my first blog, so I hope you’ll forgive me if I don’t go into enough detail or get too wordy. I decided to make a concrete stool as cheaply as possible with simple tools and mostly materials I had lying around. The seats ended up going through several stages of evolution as I had to overcome issues and try to make them as light as possible. The Mk2 chair ends up weighing about 170 pounds, which is not light, but it is mobile. So this is what I did..

I think you can use a premix bag of some description, but I mixed mine.

How To Make Cement Chair

How To Make Cement Chair

I made a set of small chairs and a table before attempting the full version, I won’t go into detail about them because I haven’t made a MK2 mini version, but thought I’d add this step to show some of the minis I made Photos of, they are beautiful and will make good garden decorations.

Stiletto Dining Side Chair New!

OK I started by tracing the outline of the chair on 3/4′ plywood and cutting with a jigsaw, be as precise as possible when cutting the neck as you will need two pieces

How To Make Cement Chair

Next you need to prepare your plastic, if you are using 25 liters round oil like me, first cut the top and bottom, then cut the middle, giving yourself a large rectangle. I’ve found that a Stanley/work knife works great, hope you end up with a 16″ x 35″ sheet. Now attach one of the long sides of the plastic sheet to the arc cut from the profile using a piston nail. The other end is hooked into the arc of the profile which is the curve of m.

It is worth adding 2 extra 16″ bits at the bottom to keep the bottom edge of the curve straight.

How To Make Cement Chair

Angled Concrete Dining Chair — Boxhill & Co., Llc

Also, cut one side of the top, the first side of the seat, and both sides of the back piece at a 15 degree angle so that the clips are flush. The corners of the back should be in the same direction that makes a parallelogram.

It is worth giving these a coat of varnish / varnish now to protect the mold from the water in the concrete before securing them to the sides of the profile using brackets and L-shaped screws, using at least 2 brackets per group. Then, using the same L-shaped brackets and screws to secure all the adjacent sides, you must press the back > top and back > seat brackets at right angles. But it’s easy to do with your hands. Once you screw everything up (you can’t beat how many brackets you use, more is more.) the design is done… (well, MK1)

How To Make Cement Chair

You will need to oil the mold first to make sure the concrete batcher will stick to it. A spray bottle or brush works well.

Dune Chair Contemporary Patio Chair By Concrete Outdoor Furniture

Next, you will need to fill the concrete, either using a ready-made concrete bag or making your own.

How To Make Cement Chair

I made mine in a 3-2-1 ratio, 3 scoops of sand, 2 scoops of aggregate and 1 scoop of cement. I found that the mold filler needs about a 9-6-3 mix, but it depends on the size of your spatula. I added some concrete fibers to this mix (of course to use if you can hold them as they become concrete in a homogeneous way) Now when you don’t need concrete add water one at a time to cool You will cool. have to use it here in your opinion, because I can’t think of a good way to describe the exact consistency.

Use a small garden trowel to make concrete from the mixer into a mold, fill in the middle, then take a stick and tap and mix the concrete in the corners, then hit the sides with a mallet to introduce air bubbles to the surface , and place the m Fill up and mix and press the sides as much as possible, as this will give you a smoother concrete surface with more air bubbles. Smooth the top before troweling

How To Make Cement Chair

Outdoor Concrete Furniture Ideas With Pros And Cons

Well, the MK1 works great, but it has some issues. The part collapsed under the weight of the concrete and I thought it would hold its shape, but obviously that was wishful thinking. Also, it’s a lot heavier than I thought it would be, I think it should be around 200 lbs. So I definitely need to tie the ribs and leave to save weight.

Well, the main problem with the Mk1 is that the weight of the concrete falls on the curved part of the handle. The easiest way I can think of to fix this is to fill the hole in the mold with insulating foam that I have around. You will need to cut 4 plies the same size as the hole and cut the plywood to the same shape to hold them securely in place.

How To Make Cement Chair

The next issue to address was the incredible weight of the MK1, so I decided to remove the curved section from each side of the straight. To do this, I first drew on the MK1 to get a rough idea of ​​what curves I could get from each side once I was happy with the look. it’s mine

Concrete Chair A

Once you are happy with your MDF blanks, make identical copies of each one. Then cut another plastic bucket for the plastic, I cut it to 16″ and using my MDF blank as a guide, I cut the right length for each pair of curved banks. Then use the cut MDF to glue the plastic to the bent shoe with nails for bracing between the 2 MDF blanks to give some support. The back of the curve will be filled with expanded foam to keep the curve from sagging as the weight of the concrete is placed on it. After the foam expands it is dry and the extension behind this curve can be connected to MK1 Do this by rotating MK1 to the support part of the curve Do this for all waves.

How To Make Cement Chair

For the transition between the front of the seat and the sides, use a long length of PVC pipe to make a circle. Cut a quarter of the 1 1/2 inch PVC pipe in half down the middle, then in half again, and glue it to the front (save the other quarter of the PVC pipe for the table top shape)

Form the top section using a half section of 2 1/2″ PVC pipe and press it into place.

How To Make Cement Chair

Wavebreaker Cement Chair — Boxhill & Co., Llc

Use tape to cover all nail holes and smooth transitions between curved and straight sections.

You want the concrete to cure as much as possible, at least 24 hours (you will see in the next step why it is worth waiting) just open all the L brackets and carefully remove the sides, only the tricky part in the first removal. arch, I have found it best to remove the top from the arch and give the plastic room to remove the concrete. Slow and steady is the key to removing the first arc.

How To Make Cement Chair

I was in a bit of a hurry to get my second chair off. (just 12 hours) and managed to divide it in half, clean out well in the middle, and remove the first bow! Luckily, I had some R kem+ lying around that I could use to install the anchor bolts! I’m not sure if it works, but I have to say I’ve jumped up and down on it and it’s solid as a rock!

Concrete Chair By Martin Schuurmans

You will want to smooth out the curves and some imperfections in the handle, especially the seat and back, if it stands out you may want to remove the top of the concrete and expose a stone. I bought some stone and concrete polishing discs on ebay and have 30 to 6000 grit but only use 30/50/100 grit. I’ve used these discs on a squeegee polisher because it’s my only quick change tool, but they should work just as well in an orbital sander.

How To Make Cement Chair

I can’t say much about this step, just keep sanding until you are happy with how it looks and feels.

The table I designed is a modified version of the MK2 m and only required 2 changes. You will need to make a mirror copy of the front of the MKII die, with a kinescope. (Exactly the same process as in production

How To Make Cement Chair

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