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How To Make A Whiskey Barrel Chair – Sun and weather damage garden furniture. There were four outdoor grass benches covered with plastic resin mesh that cracked and split. I saved up for new outdoor bar stools ($75+ x 4). I thought I could refurbish my old benches for the price of a new chair. The plastic mesh had to go, but the powder coated steel frames still looked good. I repurposed an old whiskey/wine barrel to provide all the material for the seats, back and braces. If you’re a little handy, have basic woodworking skills, and have some common tools, you can knock this out in a few weekends. I got very useful and great looking bar stools out of a single half barrel and a hand full of screws.
You can see how the plastic has cracked and separated. I cut the plastic mesh from the bench frames with a knife; being careful not to scratch the powder coating.
How To Make A Whiskey Barrel Chair
The first thing I did was remove the rods from the barrel, being careful not to damage the rings or the barrel head. The head of the barrel was also made of sections of oak, which were joined with dowels. Since the barrel was empty and allowed to dry, it came off easily. Dowels were driven into the holes and the towers were cut. I sorted the spears by size and stacked them.
Whiskey Barrel Rocking Chair
I made a pattern to determine the number and placement of the spears to give an idea of the situation and proportion. I decided to use three of the larger bars for the back and five of the smaller bars for the base. I needed a total of 32 spears to make the four chairs and only had 30 in the tube. So I cut the two largest spears in half with a circular saw.
A clamping workbench held the uneven spears securely so he could remove the coal. Belt sanders and 80 grit sandpaper made quick work of this part of the project. Be sure to use eye and hearing protection as well as a dust mask when sanding. I sanded the entire exterior for easy cleaning. What the breeze didn’t blow, I blew into the lawn with a leaf blower. How much carbonation you end up removing is up to you; but at least remove the loose pieces. I got almost all the candy out.
I wanted to use pieces of barrel hoops to keep the rustic look and provide extra support for the back and seat. Both sides of the barrel rings were covered in red powdery rust. I had to remove or neutralize the loose rust so the polyurethane would adhere better. I coated the rings with an oxidation gel and worked them into the metal with a steel wire brush. Attention! This chemical is acidic! Follow the instructions on the container. Wear strong rubber gloves; protection for both eyes and face. I let the hoops sit and after an hour (or however long it took to polish the bars) I removed the ice with water and a steel brush. I dried the circles thoroughly with an old cloth.
Whisky Barrel Chair
I used a brush with coarse plastic bristles to work wood bleach into each column. The main ingredient in wood bleach is oxalic acid; commonly used to remove stains and erosion from exterior wood siding. Attention! This chemical is also an acid! Follow the instructions on the container. To avoid burns, wear heavy duty rubber gloves, long sleeves, eye protection and face protection! I left the bleach on for about 30 minutes, then rinsed the surface with water and let it dry. The bleach removed most of the weathered gray, but barely touched the black spots left by the steel rings. You can skip this step depending on how you want the finished surface to look. You can simply sand everything down to bare wood. Or, if you want to keep the patina, lightly sand the surface and apply exterior polyurethane (spar) after removing the carbon.
By sanding the bare wood and protecting the surface with a clear coat, you’ll get a rich honey-colored finish. I sanded the back with a palm sander using 120 grit sandpaper and prepared both sides for painting.
The spears were too short to cover the full length of the seat or back. I cut the cross braces from the barrel head pieces with a jigsaw. I placed the rear support about ¾ of the way from the top and the seat support the same distance from the front. I sanded, primed and painted all sides.
Wine And Whiskey Barrel Chairs Are A Great Hit In San Diego
When I built the model, I realized that I needed to screw the posts on the seat back so that they would fit snugly against the cross bar and sit flush with the curved back. I cut a tapered cut in the side pieces of the seat back and removed 3/8 of an inch from the center post (now back as a stool). I cut the wood lightly with a handsaw, a wood scraper, and a wood chisel. while until I get it in good shape.
After a quick pass with a tack cloth to remove any remaining sawdust, I brushed on a dark oil-based stain again; wipe off the excess with an old t-shirt. I let the stain dry overnight before applying a thin coat of exterior oil-based polyurethane. I recommend using a semi-gloss or satin finish. Stir the urethane frequently or the solids used to quench the surface will settle to the bottom of the can. Do not shake the urethane; it will cause bubbles and ruin the finish. It only took a few hours for the first coat to dry. I roughened the surface with 220 grit on a hand sanding block and applied another light coat of polyurethane top coat. The second coat also dried very quickly. By combining the stain with the spray, you can shorten the application and drying time.
When the parts were dry, I attached the seat and back with #10 x 1-1/2″ oval head screws; one at the end of each bracket. I used quick clips to hold the braces in place. For the back strip, I put the screws from the top of the strip into the steel frame. The seat bracket was attached to the steel frame from the front with screws. I used quick clips to hold the brackets in place while drilled 7/64″ pilot holes and connected them. Drilling pilot holes prevents the screws from tearing the oak.
Wine Barrel Chair With Leather| Hungarian Workshop
The strips designated for the seat stays were attached to the frame with a 1-1/2″ x #10 oval screw at the top and a 1-1/4″ x #10 screw through the back strip . Again, quick clips were used to secure the sheets while they were tied. The seat straps were attached from below to hide the 1-1/4″ x #10 screws. The outermost seat rails were attached to both the console and the metal frame with 1 -1/4″ x #10.
I cut out the circles with a hacksaw and removed the sharp edges with a metal file. Each piece was attached to the head of the pan with three 5/8″ x #12 screws; two parts for the back and one for the seat. Using an angle grinder, the screw heads were cut so that they look more like studs.18 gauge sheet metal with a hole drilled the diameter of a screw head was used to protect the surroundings while the grinder did its work.
I now have four refurbished bar stools that are surprisingly comfortable and stand up to the elements. A half barrel sells for about $30 at a major home improvement center. Adding screws, stain, polyurethane, and other materials, I spent less than $80. a participant in the Amazon Services LLC affiliate program. As Amazon Associates, we earn from eligible purchases. also participates in the affiliate programs of ShareASale, Avantlink, Impact and other sites. you will be compensated for referring traffic and business to these companies.
Whiskey Barrel Ez Chair
Did you know you can turn old wine barrels into wine barrel furniture? With a little patience, skill and ingenuity, you can make furniture out of old wine barrels. With these pieces, you can even create a rustic or rustic style house.
Recycling old wine barrels has become popular these days due to renewed interest in waste reduction. I am one of the many people who are proud advocates of recycling and reclaiming old objects and turning them into precious treasures. Wine barrels are an excellent source of reclaimed wood. Many of the wooden boards used to make the body of the barrel, as well as the top and bottom of the barrel, can be used to make a variety of furniture.
Making furniture out of old oak barrels is a great DIY project that you can do in a weekend. Wine barrels are made of oak wood, which is strong and versatile,
Wine Barrel Rocking Chair
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