How To Make A Circle Chair – With a special jig, good timing and lots of cardboard you can be happy, great
Ball chair Since most items are attached to cardboard, it also does a good repair job.
How To Make A Circle Chair
You can cover the last chair like I did, or just paint it and stuff it with cushions. The plans for this tutorial are for a 4″ diameter seat that (price only) will fit through a 30″ door. You can easily scale it up or down. It depends on the size of the person and how much “ambiance” they want.
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The seat sits on the platform by gravity alone, and the design is demountable, allowing for easy ball adjustment. I like to sit up straight and my daughter likes to kick her behind.
I made it for my daughter's 13th birthday and it was really good. He is an avid reader and finds the perfect comfort zone to crack open a book. When he saw it, he called me a “stupid genius,” which is high praise from a 13-year-old. One of his first questions was “how do I go to college?” I think he likes it and plans to be around for a long time. A lot of work, but worth it.
The most important part of this project is the jig. This large but relatively simple jig gives the perfect semi-safe deep look. The rotary table and outer cutting arm are used for cutting the outer. The inner cutting arm cuts the inner, hollow part of the ball. Note that this jig must sit on a sturdy table or horses. Pieces of paper are heavy, so choose your location carefully.
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The circle does not have to be perfectly round, because it is not the shape but the circumference that cuts the circle. In fact, a square is a better shape than a circle because the corners of the board make it easier to rotate while cutting. It can be easily arranged and can also be cut into a rectangular shape.
I used some scrap 3/4″ melamine for the base and base and some regular 2 x 4 lumber for the swing arm and brackets. A 3/4 inch plywood works well for the strip and base. Do not use 1/2 inch or thinner material due to the weight required to support it. To create a round circle, use a bridge attached to a long piece of material, such as fiberboard, roughly around the radio mount. Carefully measure the center, attach the radius plate and cut a perfect circle.
The rocker arm attaches to the mounting hardware with 1/2 inch screws. These fasteners can be loosened to allow the arm to swing straight or tightened to hold it in place.
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Both are cut with a simple knife blade. I used leaves and holes to attach them to the base with little marks. These screens are cheap and easy to replace if they slip.
The inner cutting arm is made from 2-inch x 3/4-inch pieces of wood with a slot cut in one end for turning. At the other end, use an additional set, fix it with 2 screws. The cutting edge can be clamped between the two pieces of wood and fixed by nailing. The distance between the mounting hole and the surface of the blade determines the ground of the environment. For a 4-inch-thick wall, use 24 inches on the outside and 20 inches on the inside.
I am 6 meters tall and this inner width is perfect for sitting on the sofa with a white cushion. I would like to make the ball a little bigger, but the limitation is the limitation of the finished seat in the doors. A larger radius is more comfortable. You feel less like your head is leaning forward.
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See the instructions in step 8 for more tips and considerations on how big the seat can/should be.
The inner cutting arm is attached with a 3/8 or 1/2 inch thumb screw and a 1/4 inch hole drilled in the center of the flat part. The ring is attached to the ring using nylon nuts and washers. These nuts allow precise adjustment without slipping. The spindle should turn straight but not vibrate. Use a wing screw long enough to go through the hole in the bottom. Thus, the rotary support also acts as a rotation axis.
The width of the base is not necessary as shown in the picture (72″), but make sure that the space between the ends of the machine is very small, and the horizontal strips interfere with the cut before the cardboard stacks expand. The stack of cardboard also closes too much. the cardboard always collides with the hills and must be cut to drill the curved table.
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Bringing a box means getting a lot. Then I got a few more. This chair uses many materials and creates many things.
I started the project with 1/8 inch paper. This thickness is very easy to find and can save stores by taking it off your hands. But building a 29-inch chair takes a lifetime. Do yourself a favor and take the time to find 1/2 inch cardboard for the watermelon or pumpkin compartments.
Some stores are reluctant to get rid of these bins because they can be used to store small quantities with the accompanying plastic tray. I often had to go back to the local market to collect the bins when they were empty before they were crushed and sent to the recyclers. This means that he usually goes to the shops early in the morning when he has run out of socks. Get ready to help the farm boys or girls pick watermelons to free the baskets.
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I used about 8 4″ x 4″ containers for the bench. This research can take a long time, so I have to use what I have uploaded from time to time.
Some parts of the chair are useful from thin cardboard. The first part needs to be glued or nailed to the jig, and thin cardboard is easier to do. As the top of the half-spiral is completed, the cutting angle on the curved edge will decrease and a sharper cut will be required. Using thin cardboard on these shallow cuts takes a lot of time, but it will be easier if the blade is short.
As mentioned in the first step, this table should be made from 1/8 inch cardstock. Marking the circle with circles on the inner and outer cutting lines will make it easier to set up the first part.
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Place large pieces of cardboard on the drill so that the cut lines reach at least 1″, leaving less will result in a rough or loose cut.
Note: DO NOT mount this panel on a table. You want it to adhere well to the lathe material but be easy to remove. Small fingernails or toenails can also work. Do not clean with fasteners that secure the pan to the drill. A semi-finished machine will be heavy (about 50 pounds) and very difficult to replace or store. Once you attach the second part to the first part, you are committed and can no longer attach the first part.
Although the picture shows many smaller pieces, some larger pieces are better. Larger pieces are easier to install and less likely to move.
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When the first part is soft, cut it. The outside cut is done by loosening the clips holding the rocker and moving it down until it is through the cardboard. Secure the lever in place by retightening the screws. Rotate the table and the cardboard should cut easily and cleanly. Cutting is done by holding the cutting lever and pulling the blade around the table.
Leave a 4″ wide cardboard ring. You can see what the cut ring should look like in the second photo.
At first I used different sheets of cardboard but it didn't work. To save time, I made a “brick” pattern from a piece of fiberboard, like a pool stone, and used it to cut pieces of 1/2″ stock cardstock. The time spent on this is very useful.
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I have a well organized shop so I was able to make the strips quickly by cutting 6 inch long strips on the table saw. I then did the end cut with a radial handsaw locked at 10 degrees. These cuts can be made with a handsaw or a handsaw. Although this is 1/2
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