How To Make A Wooden Stool At Home

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How To Make A Wooden Stool At Home – Earlier this year, I took a woodworking course at the home and workshop of architect Francisco Martinez (Paco), who was born in Mexico and moved to Japan a few years ago and turned his passion for carpentry into a business.

Patio.workshop is located in a quiet corner of Saitama, two hours north of Tokyo. Paco and his family have renovated the house and turned the garage into a woodworking workshop for the cold winters with a wood burning stove and a good cup of tea!

How To Make A Wooden Stool At Home

How To Make A Wooden Stool At Home

The hotel overlooks open rice fields and both times we visited we were lucky enough to stay with them overnight in their Airbnb room.

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The plan was to make two stools, designed by Paco, that stand independently without nails or glue. Throughout the process we learned to use a number of traditional hand tools as well as some machines to speed up the process.

How To Make A Wooden Stool At Home

The wood we use is reclaimed Japanese cedar, which we cut to size using table saws and miter saws. It was especially nice to recycle “old” wood instead of adding to the deforestation problem.

After some hard sanding, we ended up with a happy pile of equal sized pieces that ended up as the seat top, four legs, and two pins that hold each pair of legs together.

How To Make A Wooden Stool At Home

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The most difficult and often time-consuming part of the process was drilling the holes for the trench joint for the locking pin (an elaborate mortise and tenon joint).

We started by carefully marking the wood that needed to be removed and then using a knife to draw pencil lines to minimize splitting of the edges.

How To Make A Wooden Stool At Home

A drill was used to remove the inner core of each rectangular hole, and then we refined it with chisels of various sizes. Although it is quite easy to get

Flisat Children’s Stool, 9 1/2×9 1/2×11

The rectangular hole took over 3 hours to harden the edges and corners to be perfectly square.

How To Make A Wooden Stool At Home

Every time we thought we had it all figured out, we would find another little “core” where the wood wasn’t perfectly flat and needed more chipping. If it wasn’t for Puck’s patience and expertise, I’m not sure we could have finished it!

After cutting the notches for the locking pins, we used a router for most of the work to cut the grooves on the bottom of the seat where they would fit and then cleaned everything up with a chisel.

How To Make A Wooden Stool At Home

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The blue tape you see in some of the pictures was used to show which bin belonged to which side of the stool and its direction.

On the second day of the service, we moved on to the feet. This was particularly difficult because the tang had to be precisely angled to fit the seat, with an additional flush hole cut along it to accommodate the locking pin. There are no right angles here.

How To Make A Wooden Stool At Home

(鋸) cuts off the pull stroke, while its western cousins ​​cut off the push stroke. We worked on some cuts before using it on our feet.

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Although you may not be able to reach as much pressure as Western saws, the elegance and precision of the nokogiri has made it increasingly popular with woodworkers around the world.internationaltimber.com Cutting Edges

How To Make A Wooden Stool At Home

To make the edges more pleasant to the touch, we ran a Japanese planer or kanna (鉋) over them to create a chamfer. As with the saw, the cane is pulled towards the carpenter, not pushed like Western style planes.

A master carpenter with a well-tuned hacksaw can cut microns of fine wood chips and regularly competes in Japan to see who can make the thinnest!

How To Make A Wooden Stool At Home

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After two days of hard work, by the morning of the third day we were ready to put everything together.

Since we didn’t use glue or nails, assembly consisted of bolting (and sometimes tricking) each leg into the appropriate slot. We carefully shaved the entry points and used a rubber mallet to get everything firmly in place.

How To Make A Wooden Stool At Home

To finish off the stools, we gave a final dusting of light sand and put cork caps on the toes.

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I was “difficult stuff” and that set me on the path to becoming a digital product designer.

How To Make A Wooden Stool At Home

The nature of digital media means that the process of developing apps and websites lacks the physical and tactile nature of woodworking. At the end of the working day at the computer, you can be morally tired, but not physically.

The satisfaction of physically handling each step of the process was much greater than expected.

How To Make A Wooden Stool At Home

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After two and a half days of hard work, it was entertaining to watch the finished stools come to life. All have their little flaws, but that is part of their beauty and something we will treasure for years to come.

Many thanks to Paco for his generous and patient teaching. Contact her if you would like to attend a workshop or stay in her lovely home. Whether you’re on a hike, spending the day at the beach, or hosting a summer gathering at home, seating is something to consider. Being compact, lightweight (and therefore easy to store) is essential for convenience. Now imagine it’s so cute that you can even use it for extra seating in your living room. That was the aim of our project for today.

How To Make A Wooden Stool At Home

This camping stool can be easily used and stored wherever you need it, or left at home when guests come over – consider a pouf or ottoman. The two keys to making this project work are solid wood and heavy outer fabric. Solid wood such as oak provides a rigidity that softwood cannot provide, making this construction precise. The heavy outer fabric also provides extra durability. Of course, you can choose regular outdoor fabric (like we use for hammocks or outdoor theaters), but I loved using this fabric for the awning. It doesn’t rush, so there’s no need to roll up the edges (which is a big bonus for me!), and there’s no stretch, which means less room for variation.

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A note before you begin: Whenever I place a dowel in a pre-drilled hole, I am very careful in selecting the dowels. For a project like this, I need a dowel that will fit the hole very snugly, and the measurements are not always accurate since wood is an organic material. Even if you have a ⅞” dowel and a ⅞” drill bit, they don’t necessarily have to fit perfectly. I like to drill a hole in a piece of wood with the drill I plan to use, then bring the piece to the shop and see which dowels fit best.

How To Make A Wooden Stool At Home

The first step is to saw the wood to size. Cut the oak and dowels apart with a hand box and miter (or circular saw).

Cut one by one, one end straight and the other end at a 45 degree angle into four pieces. The four so far will form the legs of the chair. Each piece should measure 24 ½ inches from corner to flat end. Cut each dowel 17 inches long and 18 ¾” long. The dowels will act as cross bars between the legs and will also hold the fabric seat.

How To Make A Wooden Stool At Home

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Measure and mark the length of one to two legs where the dowels will go. Measure ¾” from the top of each leg (end cut straight) and center with a pencil. Measure 3 ½ inches from bottom to top and mark the center. Clamp the pieces onto a piece of wood and poke through the two pencil marks on each leg.

Next, measure and mark the pivot point on the legs. Measure halfway (12 ¼”) from the top of each leg and mark the center. Drill the hole with a 9/32” drill bit.

How To Make A Wooden Stool At Home

Since we use almost every dowel, we have to deal with a barcode tag. I like to use a razor scraper to remove the mass and then sand off any sticky residue (most glue removers contain oil which stains the wood).

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Sand the cut ends and drill the holes with 150 grit sandpaper or a fine/medium sanding pad. At this point, you can leave the sharp edges on the boards or round them off with sandpaper.

How To Make A Wooden Stool At Home

Take two feet and place them on the floor with the bottom points facing each other. Place two short dowels in the pre-drilled holes in one leg and two long dowels in the other leg.

Pre-drill holes in the dowels on the side of the leg with a countersink drill. Remove the anchor and apply a thin coat of glue to the inside of the hole before replacing and securing with the 1 ¼” external screw. Wipe off excess glue.

How To Make A Wooden Stool At Home

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Cut the fabric to 15 ½” x 25”. You can use a rotary cutter and cutting mat,

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